The manufacturer stated that the new ingot welding machine will connect the ingots from head to tail, which will allow Ekinciler to implement the first endless rolling operation in Turkey. According to Danieli, the system is designed to deliver a capacity of up to 180 tons per hour, while ensuring smooth integration with the existing rolling mill layout, minimizing downtime and improving overall plant performance.
K Welding technology to improve efficiency and yield
Danieli stated that the supplied unit will be equipped with sixth generation K Welding technology designed for fully automatic operation and continuous feed of the workpiece into the rolling mill. The manufacturer noted that the system allows for the production of an "infinite" strand of the workpiece, eliminating gaps in the workpiece and reducing the formation of short rods on the cooling layer, thereby increasing material yield and reducing operating costs.
The manufacturer also stressed that the new ingot welder will support Ekinciler Demir Celik's sustainability goals, as it is expected to reduce energy consumption per ton of rolled products, minimize material waste, and reduce indirect emissions associated with reheating and releasing ingots.
